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Facts about high-efficiency Solar Panels

 

 

If you’re interested in installing solar panels on your roof, you’ll want to ensure that the PV system you choose has the highest wattage output possible. The efficiency of your solar panel depends on the surface area of the photovoltaic cells used to generate electricity.

The more cells that are present on the solar panel, the more efficient it will be. In addition, the efficiency of a solar panel is also determined by the materials used to manufacture it. For example, crystalline silicon panels have a slightly higher efficiency rate than monocrystalline or thin-film panels.

The higher the efficiency of the panel, the more electricity it produces, and the more electricity you’ll save on your utility bills. The cost of purchasing and installing solar panels is usually determined by their efficiency rating.

A higher efficiency panel will cost more initially, but it will save you money in the long run because you’ll be able to produce more electricity with a limited amount of space. For example, a standard-size500wattt panel will produce around 4,000 watts of power during its peak performance period, but a high-efficiency750wattt panel will produce approximately 6,000 watts of electrical power during the same period.

So not only will you be able to generate more power with the same amount of space, but you’ll also be able to produce more power with fewer panels since they’re able to absorb more sunlight. Shading and weather conditions can also affect solar panel efficiency. Shading can reduce the overall efficiency of a panel by up to 50% because it prevents the sun from reaching all of the cells on the solar panel.

Overcast weather will also reduce the effectiveness of a panel because it reduces the amount of sunlight it receives. However, neither of these conditions will impact the performance of your solar panels significantly if you only use one panel. You’ll still get plenty of free electricity from the sun even on overcast days, so you won’t need to rely on fossil fuels as much if you do most of your cooking, washing, and other household chores during the day.

Furthermore, almost all solar panels have a lifespan of at least 25 years, which makes them a worthwhile investment over the long term. This is especially true when you consider that the price of solar power has been dropping rapidly in recent years as manufacturers have developed new technologies that make it easier to manufacture and assemble solar panels than ever before.

The cost of residential solar power has fallen by as much as 30% in the past 5 years alone, and some experts predict that solar energy will be cost-competitive with conventional energy sources within the next decade. This won’t just save you money on your utility bills; it will also help reduce our dependence on fossil fuels and help limit our impact on the environment.

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How to install on grid solar system in Pakistan | Green Meter | Net Metering | Solar System Maintenance

On-grid system is consists of two major components solar panel and an on-grid/grid tied inverter.

 

Solar Panels in Pakistan

in Pakistan almost five tier-1 grade-A solar modules are available i.e Trina, Jinko, JA, Canadian and Longi.

However, some other brands which are not tier-1 but A-grade i.e. CSUN can be used without any doubt.

All these solar panels are offered with 12 years replacement/workmanship warranty and 25/30 years of 80% leaner output warranty.

 

On-Grid/Grid-Tied inverters in Pakistan

on-grid inverters available brands in Pakistan are (Huawei, Solis, Goodwe, Growatt, Solis, Knox, SMA, SunGrow, Aotai and Sofar) are most popular for commercial and domestic solar system application

 

PV Mounting System

L2 / L3 / L4 type PV mounting structure made with import G.I Sheet 30 micron galvanized available in 12, 14 and 16 Gauge. The most poplar usage is 14 gauge PV mounting. However, due to rooftop layout and design, limited space availability  or due to shading problems customized PV mounting structure is being used. Customized PV mounting structure cost is based on how much material is used as well as quality of PV mounting

 

Flexible DC Wire – from Solar panel to inverter

The most useable application is 6mm wire but few installers use 4mm dc flexible wire with is not recommended if length is increased between solar panel array and on-grid inverter. up to 17 ampere per array 6mm dc flexible wire is the best choice

 

Earthing, Surge protection

Earthing is the most imported part also required by NEPRA and AEDB authorities to give approval/License for net metering (Green Meter). The ideal earthing should be up to water level depth. A pure cooper rope wire (without insulation) should be used. Wire thickness can be determined as per solar system size in Kilowatts. However, some installer only use 10 feet long copper rod only.

DC and AC earthing should be separate and minimum 10 feet distance should be maintained between both earth pits.

Earth pits should remain live by keeping it wet and resistance value must not increase >5 Ohms.

A surge arrestor should be installed on rooftop with higher altitude in comparison to PV module height.

 

Installation Related material (IRM a, b, c) 

Installation related material should be A Class quality. Since, customer like to get best available inverter in the market or best solar panel, installation materials such as pipe, duct, cable ties, MC4 connectors, DC fuses, SPD (Surge protection device) should be made by renowned brand.

a. Cable Ties

Cable ties should be made of pure nylon not ordinary plastic material and must be UV resistant. in other case cable ties will not last more than few months and all cable will be observed hanging in the air or lied down on the rooftop surface.

White cable ties are rated for indoor use only. for outdoor use only black nylon UV resistant cable ties are recommended

b. Pipe/Duct

Duct and pipe should be thick UPVC plastic material. As we assume solar system minimum life as 25 years.

c. MC4 Connectors

MC4 Pairs must be good quality and should not be remain loose while connecting male and female pairs. in other case they can caught fire, heating and energy loss. in some scenario loose connection can cause serious damage to the property.

 

Installation of Solar panels

Solar panels should be installed in shade free area of rooftop

Solar panel should be fixed properly, each nut, bolt fasted enough using torque wrench

solar panel should be 180 degree facing sought-ward, inclination of solar panel can vary from 5 degree to 40 degree depending on sun horizon as per area/terrain situation.

 

Installation of on-grid inverter

Mostly on-grid inverter are IP67/IP68 dust and splash resistant but direct UV rays of sun can fade and weaken the outer case of on-grid inverter. inverter must be installed in shady area where is proper air circulation available. If inverter is installed in air tight premises it can effect inverter performance and efficiency.

 

Online monitoring of solar system

Almost every on-grid inverter manufacture is offer built-in WIFI dongle and monitoring app  for cloud based online mentoring . Monitoring is available for Windows OS, Android and Apple IOS all platforms.

 

Net Metering / Green Meter / Feed Back to Grid License (up to 25KW domestic Solar system)

If you want to replace a Green Meter with conventional meter. It is a lengthy and tiring process. It take about 1.5 to 2.5 months.

as per New NEPRA policy a domestic user can apply for green meter once solar system is already installed.

 

Required documentation for green meter

  • Applicant CNIC Copy
  • Recent paid electricity bill Copy
  • Inverter Serial No.
  • Inverter Datasheet
  • Solar Panel Datasheet
  • Affidavit (Stamp Paper) PKR 50 or PKR 100
  • System layout diagram
  • Installer company invoice (company must have AEBD authorization)

important note: customer can install solar system @ 1.5 times factor of sanction load mentioned on his electricity bill. If sanction load is less than required demand, customer can write application to local division to increase it against a very nominal fee. estimated 1000 PKR/KW.

for example: if sanction load is 9KW customer can apply for 13.5KW solar system to feed back to grid.

 

Civil works

Civil work is necessary if rooftop is old or there is chance of seepage. concrete based pads should be at the point of anchor bolts on the rooftop. Also on open sided rooftops with no wall and in windy area concrete pad are very necessary.

 

Solar system Abnormal / Standby / Not Working

Check all three phases are live

Check Natural is not break

Check Solar panel array is connected to inverter

Check Phase sequence is proper (R-S-T) applicable to few inverter brands like infini 10KW design

Check AC Breaker is OK

Check DC Breaker or  fuse is OK

Check inverter screen or inverter app if it is showing warning or error code

Contact system installer

 

Maintenance of solar system

The only major maintenance of solar system is to keep your solar panels clean from dust layer.

Only water is required to wash the solar panel surface at least two time a week if there is not rain.

if solar panels are dusty, up to 30 percent energy production will be reduced.

 

Useful video links related to installation

#howtoinstallsolarsystem

#howtoinstallongridsolarsystem

#netmeteringsolar

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5KW Hybrid Solar System Price in Pakistan

5kw hybrid solar system

5KW hybrid solar system is very commonly asked solution. it is recommended for a 5 marla house in Pakistan. It can produce Max 20KW (units) per day.
It can run


1. 1.5 ton Inverter AC
2. 1.5HP Water Pump
3. Refrigerator
4. 4 Fans
5. 9 Watt x 8 Led Lights

System Components with price:

a. Hybrid Inverter 5.2KW make by Voltronic Power Axpert Series VM II


b. Solar Panel 540 Watt x 10 (Total 5400watt) Tier-1 Brand i.e Jinko, JA, Longi, Astro, Canadain, Trina

c. Tall Tubular Battery 225Ah x 4 (Hyunadi / Phoenix) Korean Brand

d. PV Mounting 2PV / 3PV (14 Gauge Galvanized with nut, bolts, washers and Rawal Bolts)

e. DC Flexible wire (6mm 2 core for solar panals to inverter, 25mm for Batteries to inverter)

f. AC Standard Wire (7/.029, 7.036) for AC input / output connections to Inverter)

g. Protection Box (DC braker for battery/Solar, AC Change-over Breaker for inverter/Grid, overload protector for inverter output safety)

Cost of System
Estimated average price as of Feb-2022 is 680,000 PKR with complete installation charges)

if you want to go for a Hybrid on grid system cost will be additional 15,000 PKR +680,000 PKR

Net Metering Charges

Net metering cost about 90,000 PKR including Green Meter, AC disconnect switch, AC/DC earthing, boring, copper conductor, surge arrestor and Surge protection etc.

Backup / Energy Storage.
At continues load of 2000W or 2KW battery backup can last up to 3 hours when solar or grid is not available. However in tropical seasons or in winter season when AC is not running backup time can last more then 10 hours

Warranty / After Sales Services

Inverter Warranty

Hybrid inverters comes with standard 12 months warranty, however, some local companies offer 18 months or 24 months warranty. As well as, very few companies offer up to 5 year warranty.

Solar Panel Warranty

Solar panel standard warranty 10 to 12 years replacement or workmanship

25 to 30 year warranty for 80% leaner output

Required Space on Rooftop

Surface Area 275 Square Feet   26 Square Meters 
Covered Area 358 Square Feet   33 Square Meters 
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How to extend battery life span (tips & tricks)

Tips & Tricks to Extend Battery Life span

 

  1. Always calibrate inverter when new batteries are installed as per provided datasheet from battery manufacturer

 

  1. Inverter and batteries should be placed where temperature must not exceed than 25°C. UPS location must be airy not suffocated.

 

  1. Do not deep discharge batteries. Maintain low cut-off 60% DOD (depth of discharge). Let remain 40% energy in battery.

 

  1. Maintain safe distance at-least 1.5 inch between each two batteries.

 

  1. If batteries stored are not being used, pass a charging cycle once in a month for Lead-Acid & Sealed Lead Acid MF (Maintenance Free) and Calcium batteries. Once in 6 month for DRY (AGM, GEL, VRLA) batteries, once in a year for Lithium batteries.

 

  1. If you have lithium battery always use compatible inverters or BMS (battery Management System).

 

  1. Keep a regular check on batteries if batteries are over-heating or seems swelled check inverter charge /discharge parameter.

 

  1. Use energy efficient appliances. Use LED bulb instead of conventional lights, use inverter AC or refrigerator available with maximum efficiency in the market. Energy efficient maybe available at bit high but it will use reduce electricity bill.